Lean Manufacturing Operative

A Lean Manufacturing Operative will be expected to carry out their work safely and meet the exacting quality standards demanded in a fast paced and efficient processing environment and develop into a multi-skilled operator through process ownership.  A lean manufacturing operative can be required to carry out manufacturing activities on multiple products with different specifications consecutively

They will be required to prepare, control, contribute to and complete manufacturing operations, and follow manufacturing processes and standard operating procedures (SOPs) whilst adhering to specific safe working policies & procedures.

A Lean Manufacturing Operative will be responsible for maintaining Health and Safety requirements at all times e.g. wearing correct Personal Protective Equipment (P.P.E.) correct use of equipment and tooling, safe stopping and resetting of machinery, maintain an organised work area e.g. 5s (Sifting, Sorting, Sweeping, Spick & Span and Sustain) ensuring the safe disposal of waste in line with environmental systems and regulatory requirements (ISO 14001).

They will be required to contribute, develop and support improvement in the manufacturing operation using continuous improvement methods, kaizen tools, process   visualisation using lean principles and problem solving tools and techniques. They will be responsible for carrying out quality checks throughout the manufacturing operations to ensure quality is built in and that any defects or concerns are highlighted and dealt with in line with relevant quality standards (ISO 9002).

They will work closely with stakeholders and will have clear reporting lines to ensure appropriate escalation e.g. teamleader, line leader, process leader, supervisor etc. should problems occur within the process.

Examples of the job titles from across the manufacturing sector that would be covered within this standard are: 

  • Team Member Production
  • Manufacturing Production Operative;
  • Manufacturing Assembly Operative;
  • Manufacturing Inspection/Quality Assurance Operative;
  • Manufacturing Logistics Operative;
  • Manufacturing Material Handling Operative;
  • Manufacturing Process/Finishing Operative.

For more detail see –Lean manufacturing operative / Institute for Apprenticeships and Technical Education

FAQs

What happens if employers take on an apprentice who needs help with English and maths?

If you employ an apprentice who needs extra help with English and maths, additional payments are made to your training provider. This does not come out of your Apprenticeship Levy funds.

How much does an Apprenticeship cost?

You can get help from the Government to pay for Apprenticeship Training.
The amount you pay depends on whether you are a big enough employer to pay the Apprenticeship Levy (you pay more than £3 million in salaries every year) or not.

All employers must now set up a Digital Apprenticeship Service account with the Education and Skills Funding Agency to manage their Apprenticeship funding.

Funding an apprenticeship (apprenticeships.gov.uk)

What is End Point Assessment?

An EPA takes place at the end of an apprenticeship and tests the knowledge and skills you’ll have learnt as an apprentice.

What does an EPA involve?
An EPA can vary depending on the apprenticeship but could include:
• a practical test of the skills learnt during an apprenticeship
• a presentation
• an interview
• written or multiple-choice tests
• workplace observation

Understanding end-point assessments (EPA) (apprenticeships.gov.uk)https://www.apprenticeships.gov.uk/apprentices/understanding-end-point-assessments

Is an apprenticeship right for you ?

Apprenticeships combine real work with training and study for a specific role.
You’ll learn new skills, gain experience and earn a salary too. Being an apprentice can be an exciting and rewarding career path.

Before applying you should also consider that as an apprentice you’ll have to:
• balance a job with studying and your home life
• work under supervision and guidance
• complete regular assessments, including an end-point assessment
• usually train for one specific role

Is an apprenticeship right for you? (apprenticeships.gov.uk)

Is there an age limit for Apprenticeship training?

Apprenticeships can be offered to new recruits or existing employees of all ages and at any level. Older staff, even those with degrees, can do an apprenticeship training programme if they are taking on new roles or require new knowledge and skills